MU
Digital TwinHydrocrackerCV-120
Back

High Pressure Let-down Valve — Digital Twin

Warning

CV-120 · Control Valve · Hydrocracker / Pressure Control · Running · Normal Load

Criticality: High · Degradation: Early Degradation

68%

Attention

Failure Probability

27%

Remaining Useful Life

172 Days

Predicted Failure Mode

Stem Sticking

RUL Confidence

79%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

75%

Trailing sensor-fused health

Live

Current

68%

Failure probability 27%

AI Predicted

Predicted · 172d horizon

57%

Stem Sticking trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration3.85 mm/s2–5 mm/sNormal0/hr
Temperature52.94 °C40–70 °CNormal0/hr
RPM1427.92 rpm1400–1500 rpmNormal0/hr
Motor Load70.16 %50–80 %Normal0/hr
Pressure4.33 bar4–6 barNormal0/hr
Flow95.64 % of rated88–112 % of ratedNormal0/hr
Lubrication Condition82.51 % quality70–100 % qualityNormal0/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Stem Sticking cascade

Pressure Deviates from Setpoint
Seal Stress Increases
Leakage Risk Increases
Flow Instability
Cavitation / Surge Risk Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

CV-120 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

Loading…

No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-CV-120
Functional LocationHydrocracker / Pressure Control
ManufacturerElliott Group
Install Date2023-11-12
Runtime Hours68,648 hrs
Last Maintenance2026-04-28
Open Equipment Health record