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Digital TwinCatalytic ReformerE-169
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Heat Exchanger E-169 — Digital Twin

Normal

E-169 · Heat Exchanger · Catalytic Reformer / Heat Exchanger Area 3 · Running · Normal Load

Criticality: High · Degradation: Normal

84%

Healthy

Failure Probability

12%

Remaining Useful Life

225 Days

Predicted Failure Mode

Tube Fouling / Leakage

RUL Confidence

82%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

96%

Trailing sensor-fused health

Live

Current

84%

Failure probability 12%

AI Predicted

Predicted · 225d horizon

78%

Tube Fouling / Leakage trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.8 mm/s2–5 mm/sNormal0/hr
Temperature45.87 °C40–70 °CNormal0/hr
RPM1443.29 rpm1400–1500 rpmNormal0/hr
Motor Load63.89 %50–80 %Normal0/hr
Pressure4.49 bar4–6 barNormal0/hr
Flow98.37 % of rated88–112 % of ratedNormal0/hr
Lubrication Condition90.91 % quality70–100 % qualityNormal0/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Tube Fouling / Leakage cascade

Temperature Rises
Lubrication Film Breakdown Risk
Bearing Wear Accelerates
Friction & Vibration Increase
Motor Insulation Stress Increases
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

E-169 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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Asset Details

Equipment IDEQ-E-169
Functional LocationCatalytic Reformer / Heat Exchanger Area 3
ManufacturerSiemens Energy
Install Date2023-03-21
Runtime Hours89,518 hrs
Last Maintenance2026-01-11
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