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Digital TwinUtilitiesE-174
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Heat Exchanger E-174 — Digital Twin

Warning

E-174 · Heat Exchanger · Utilities / Heat Exchanger Area 1 · Running · Normal Load

Criticality: High · Degradation: Early Degradation

74%

Attention

Failure Probability

23%

Remaining Useful Life

181 Days

Predicted Failure Mode

Tube Leakage

RUL Confidence

84%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

83%

Trailing sensor-fused health

Live

Current

74%

Failure probability 23%

AI Predicted

Predicted · 181d horizon

65%

Tube Leakage trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration3.39 mm/s2–5 mm/sNormal0/hr
Temperature50.18 °C40–70 °CNormal0/hr
RPM1429.29 rpm1400–1500 rpmNormal0/hr
Motor Load62.99 %50–80 %Normal0/hr
Pressure4.82 bar4–6 barNormal0/hr
Flow98.02 % of rated88–112 % of ratedNormal0/hr
Lubrication Condition80.22 % quality70–100 % qualityNormal0/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Tube Leakage cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

E-174 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-E-174
Functional LocationUtilities / Heat Exchanger Area 1
ManufacturerEbara
Install Date2023-11-18
Runtime Hours49,932 hrs
Last Maintenance2026-01-06
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