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Digital TwinCatalytic ReformerG-157
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Generator G-157 — Digital Twin

Warning

G-157 · Generator · Catalytic Reformer / Generator Area 4 · Running · Normal Load

Criticality: Low · Degradation: Early Degradation

66%

Attention

Failure Probability

39%

Remaining Useful Life

205 Days

Predicted Failure Mode

Rotor Imbalance

RUL Confidence

84%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

74%

Trailing sensor-fused health

Live

Current

66%

Failure probability 39%

AI Predicted

Predicted · 205d horizon

54%

Rotor Imbalance trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration4 mm/s2–5 mm/sNormal0/hr
Temperature55.25 °C40–70 °CNormal0/hr
RPM1441.63 rpm1400–1500 rpmNormal0/hr
Motor Load62.97 %50–80 %Normal0/hr
Pressure4.58 bar4–6 barNormal0/hr
Flow90.91 % of rated88–112 % of ratedNormal0/hr
Lubrication Condition78.44 % quality70–100 % qualityNormal0/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Rotor Imbalance cascade

RPM Deviates from Nominal
Rotor Dynamic Forces Change
Bearing Load Pattern Shifts
Vibration Increases
Shaft Fatigue Risk Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

G-157 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-G-157
Functional LocationCatalytic Reformer / Generator Area 4
ManufacturerSiemens Energy
Install Date2024-03-21
Runtime Hours55,800 hrs
Last Maintenance2026-07-07
Open Equipment Health record