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Digital TwinFCC UnitGB-119
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Main Air Blower Gearbox — Digital Twin

Warning

GB-119 · Gear Box · FCC Unit / Air Blower · Running · Normal Load

Criticality: Medium · Degradation: Early Degradation

73%

Attention

Failure Probability

22%

Remaining Useful Life

235 Days

Predicted Failure Mode

Gear Tooth Wear

RUL Confidence

73%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

86%

Trailing sensor-fused health

Live

Current

73%

Failure probability 22%

AI Predicted

Predicted · 235d horizon

64%

Gear Tooth Wear trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration3.72 mm/s2–5 mm/sNormal0/hr
Temperature55.74 °C40–70 °CNormal0/hr
RPM1445.76 rpm1400–1500 rpmNormal0/hr
Motor Load63.48 %50–80 %Normal0/hr
Pressure4.54 bar4–6 barNormal0/hr
Flow96.76 % of rated88–112 % of ratedNormal0/hr
Lubrication Condition82.25 % quality70–100 % qualityNormal0/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Gear Tooth Wear cascade

Torque Increases
Shaft Stress Increases
Coupling Wear Accelerates
Gear / Bearing Load Increases
Vibration Increases
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

GB-119 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-GB-119
Functional LocationFCC Unit / Air Blower
ManufacturerEmerson
Install Date2023-02-25
Runtime Hours81,183 hrs
Last Maintenance2026-05-25
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