MU
Digital TwinHydrocrackerGB-126
Back

Gear Box GB-126 — Digital Twin

Predicted Failure

GB-126 · Gear Box · Hydrocracker / Gear Box Area 2 · Running · Degraded · Normal Load

Criticality: High · Degradation: Critical Degradation

35%

Danger

Failure Probability

66%

Remaining Useful Life

48 Days

Predicted Failure Mode

Bearing Degradation

RUL Confidence

61%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

42%

Trailing sensor-fused health

Live

Current

35%

Failure probability 66%

AI Predicted

Predicted · 48d horizon

12%

Bearing Degradation trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration5.93 mm/s2–5 mm/sWarning+0.04/hr
Temperature67.29 °C40–70 °CNormal+0.3/hr
RPM1408.08 rpm1400–1500 rpmNormal+0.02/hr
Motor Load74.23 %50–80 %Normal+0.32/hr
Pressure4.08 bar4–6 barNormal+0.08/hr
Flow87.13 % of rated88–112 % of ratedWarning+0.21/hr
Lubrication Condition65.46 % quality70–100 % qualityWarning-0.09/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Bearing Degradation cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

GB-126 shows critical degradation. Recommend opening a What-If simulation to quantify the risk of continued operation and identify the optimal intervention window.

Scenario History

Loading…

No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-GB-126
Functional LocationHydrocracker / Gear Box Area 2
ManufacturerKSB
Install Date2018-03-27
Runtime Hours12,310 hrs
Last Maintenance2026-03-30
Open Equipment Health record