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Digital TwinHydrocrackerK-102
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Make-up Gas Compressor — Digital Twin

Degrading

K-102 · Compressor · Hydrocracker / Make-up Gas · Running · Normal Load

Criticality: High · Degradation: Accelerated Degradation

54%

Critical

Failure Probability

42%

Remaining Useful Life

115 Days

Predicted Failure Mode

Surge Damage

RUL Confidence

71%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

65%

Trailing sensor-fused health

Live

Current

54%

Failure probability 42%

AI Predicted

Predicted · 115d horizon

38%

Surge Damage trend

Simulated / Demo

What-If

—

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Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration4.83 mm/s2–5 mm/sNormal+0.29/hr
Temperature57.56 °C40–70 °CNormal+0.25/hr
RPM1433.57 rpm1400–1500 rpmNormal+0.1/hr
Motor Load71.44 %50–80 %Normal+0.28/hr
Pressure4.53 bar4–6 barNormal+0.11/hr
Flow91.54 % of rated88–112 % of ratedNormal+0.2/hr
Lubrication Condition76.05 % quality70–100 % qualityNormal-0.04/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Surge Damage cascade

RPM Deviates from Nominal
Rotor Dynamic Forces Change
Bearing Load Pattern Shifts
Vibration Increases
Shaft Fatigue Risk Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

K-102 shows accelerated degradation. Recommend opening a What-If simulation to quantify the risk of continued operation and identify the optimal intervention window.

Scenario History

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Asset Details

Equipment IDEQ-K-102
Functional LocationHydrocracker / Make-up Gas
ManufacturerFlowserve
Install Date2020-09-10
Runtime Hours59,269 hrs
Last Maintenance2026-03-24
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