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Digital TwinFCC UnitK-108
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Wet Gas Compressor — Digital Twin

Predicted Failure

K-108 · Compressor · FCC Unit / Wet Gas · Running · Normal Load

Criticality: High · Degradation: Accelerated Degradation

45%

Critical

Failure Probability

57%

Remaining Useful Life

73 Days

Predicted Failure Mode

Valve Fatigue

RUL Confidence

65%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

54%

Trailing sensor-fused health

Live

Current

45%

Failure probability 57%

AI Predicted

Predicted · 73d horizon

26%

Valve Fatigue trend

Simulated / Demo

What-If

—

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Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration5.02 mm/s2–5 mm/sWarning+0.07/hr
Temperature62.19 °C40–70 °CNormal+0.02/hr
RPM1410.8 rpm1400–1500 rpmNormal+0.3/hr
Motor Load76.72 %50–80 %Normal+0.18/hr
Pressure4.11 bar4–6 barNormal+0.23/hr
Flow93.36 % of rated88–112 % of ratedNormal+0.21/hr
Lubrication Condition67.67 % quality70–100 % qualityWarning-0.15/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Valve Fatigue cascade

Motor Load Increases
Winding Temperature Rises
Motor Insulation Stress Increases
Bearing Load Increases
Vibration Increases
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

K-108 shows accelerated degradation. Recommend opening a What-If simulation to quantify the risk of continued operation and identify the optimal intervention window.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-K-108
Functional LocationFCC Unit / Wet Gas
ManufacturerElliott Group
Install Date2022-05-06
Runtime Hours73,592 hrs
Last Maintenance2026-04-04
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