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Digital TwinVDUV-109
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Vacuum Flash Drum — Digital Twin

Normal

V-109 · Vessel · VDU / Vacuum Section · Running · Normal Load

Criticality: Medium · Degradation: Normal

90%

Healthy

Failure Probability

17%

Remaining Useful Life

328 Days

Predicted Failure Mode

Wall Thinning

RUL Confidence

89%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

99%

Trailing sensor-fused health

Live

Current

90%

Failure probability 17%

AI Predicted

Predicted · 328d horizon

87%

Wall Thinning trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.55 mm/s2–5 mm/sNormal-0.2/hr
Temperature45.27 °C40–70 °CNormal-0.05/hr
RPM1441.01 rpm1400–1500 rpmNormal-0.13/hr
Motor Load57.36 %50–80 %Normal-0.3/hr
Pressure4.68 bar4–6 barNormal-0.16/hr
Flow103.5 % of rated88–112 % of ratedNormal-0.08/hr
Lubrication Condition89.17 % quality70–100 % qualityNormal+0.09/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Wall Thinning cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

V-109 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-V-109
Functional LocationVDU / Vacuum Section
ManufacturerEmerson
Install Date2017-10-10
Runtime Hours94,771 hrs
Last Maintenance2025-12-10
Open Equipment Health record