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Digital TwinSulfur Recovery UnitBL-144
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Blower BL-144 — Digital Twin

Healthy

BL-144 · Blower · Sulfur Recovery Unit / Blower Area 2 · Running · Normal Load

Criticality: Low · Degradation: Normal

94%

Healthy

Failure Probability

13%

Remaining Useful Life

352 Days

Predicted Failure Mode

Impeller Imbalance

RUL Confidence

90%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

100%

Trailing sensor-fused health

Live

Current

94%

Failure probability 13%

AI Predicted

Predicted · 352d horizon

92%

Impeller Imbalance trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.18 mm/s2–5 mm/sNormal-0.33/hr
Temperature43.25 °C40–70 °CNormal-0.17/hr
RPM1441.58 rpm1400–1500 rpmNormal-0.25/hr
Motor Load58.31 %50–80 %Normal-0.09/hr
Pressure4.91 bar4–6 barNormal-0.15/hr
Flow103.41 % of rated88–112 % of ratedNormal-0.04/hr
Lubrication Condition93.06 % quality70–100 % qualityNormal+0.14/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Impeller Imbalance cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

BL-144 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-BL-144
Functional LocationSulfur Recovery Unit / Blower Area 2
ManufacturerWeir Group
Install Date2018-01-01
Runtime Hours12,789 hrs
Last Maintenance2026-01-21
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