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Digital TwinSulfur Recovery UnitCV-176
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Control Valve CV-176 — Digital Twin

Healthy

CV-176 · Control Valve · Sulfur Recovery Unit / Control Valve Area 2 · Running · Reduced Load

Criticality: Low · Degradation: Normal

97%

Excellent

Failure Probability

2%

Remaining Useful Life

340 Days

Predicted Failure Mode

Actuator Drift

RUL Confidence

81%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

100%

Trailing sensor-fused health

Live

Current

97%

Failure probability 2%

AI Predicted

Predicted · 340d horizon

96%

Actuator Drift trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.14 mm/s2–5 mm/sNormal-0.22/hr
Temperature42.27 °C40–70 °CNormal-0.13/hr
RPM1443.18 rpm1400–1500 rpmNormal-0.03/hr
Motor Load54.92 %50–80 %Normal-0.25/hr
Pressure5.09 bar4–6 barNormal-0.23/hr
Flow105.31 % of rated88–112 % of ratedNormal-0.08/hr
Lubrication Condition97.93 % quality70–100 % qualityNormal+0.02/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Actuator Drift cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

CV-176 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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Asset Details

Equipment IDEQ-CV-176
Functional LocationSulfur Recovery Unit / Control Valve Area 2
ManufacturerSulzer
Install Date2023-12-06
Runtime Hours25,676 hrs
Last Maintenance2025-12-29
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