Crude Preheat Exchanger — Digital Twin
WarningE-103 · Heat Exchanger · CDU / Preheat Train · Running · Normal Load
Criticality: High · Degradation: Early Degradation
Attention
Failure Probability
33%
Remaining Useful Life
181 Days
Predicted Failure Mode
Corrosion
RUL Confidence
78%
Digital Twin State Timeline
Historical → Current → AI Predicted → What-If Simulated
30 Days Ago
84%
Trailing sensor-fused health
Current
71%
Failure probability 33%
Predicted · 181d horizon
61%
Corrosion trend
What-If
—
Run a simulation to project this
Live Equipment Visualization
Component-level condition · click a component to inspect
Click a component to inspect its condition, sensor signals and simulate a component-level failure.
Live Sensor Panel
PLC / DCS / SCADA / IoT tags mapped to this asset
| Parameter | Current | Normal Range | Status | Trend |
|---|---|---|---|---|
| Vibration | 3.51 mm/s | 2–5 mm/s | Normal | 0/hr |
| Temperature | 53.95 °C | 40–70 °C | Normal | 0/hr |
| RPM | 1434.14 rpm | 1400–1500 rpm | Normal | 0/hr |
| Motor Load | 64.2 % | 50–80 % | Normal | 0/hr |
| Pressure | 4.79 bar | 4–6 bar | Normal | 0/hr |
| Flow | 93.26 % of rated | 88–112 % of rated | Normal | 0/hr |
| Lubrication Condition | 78.7 % quality | 70–100 % quality | Normal | 0/hr |
Vibration · 24h history
Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/sFailure Propagation Preview
Most probable cascade given current condition · full analysis available in What-If Simulation
Corrosion cascade
AI Recommendation
Maintenance Recommendation Agent
E-103 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.
Scenario History
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