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Digital TwinHydrocrackerE-133
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Heat Exchanger E-133 — Digital Twin

Normal

E-133 · Heat Exchanger · Hydrocracker / Heat Exchanger Area 3 · Running · Normal Load

Criticality: Low · Degradation: Normal

91%

Healthy

Failure Probability

8%

Remaining Useful Life

312 Days

Predicted Failure Mode

Tube Leakage

RUL Confidence

78%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

98%

Trailing sensor-fused health

Live

Current

91%

Failure probability 8%

AI Predicted

Predicted · 312d horizon

88%

Tube Leakage trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.42 mm/s2–5 mm/sNormal-0.34/hr
Temperature46.77 °C40–70 °CNormal-0.08/hr
RPM1448.21 rpm1400–1500 rpmNormal-0.23/hr
Motor Load59.09 %50–80 %Normal-0.17/hr
Pressure4.8 bar4–6 barNormal-0.05/hr
Flow102.68 % of rated88–112 % of ratedNormal-0.3/hr
Lubrication Condition89.12 % quality70–100 % qualityNormal+0.06/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Tube Leakage cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

E-133 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-E-133
Functional LocationHydrocracker / Heat Exchanger Area 3
ManufacturerSiemens Energy
Install Date2018-05-26
Runtime Hours79,842 hrs
Last Maintenance2025-12-20
Open Equipment Health record