Heat Exchanger E-146 — Digital Twin
DegradingE-146 · Heat Exchanger · FCC Unit / Heat Exchanger Area 3 · Running · Normal Load
Criticality: Medium · Degradation: Accelerated Degradation
Critical
Failure Probability
51%
Remaining Useful Life
103 Days
Predicted Failure Mode
Tube Leakage
RUL Confidence
63%
Digital Twin State Timeline
Historical → Current → AI Predicted → What-If Simulated
30 Days Ago
52%
Trailing sensor-fused health
Current
44%
Failure probability 51%
Predicted · 103d horizon
24%
Tube Leakage trend
What-If
—
Run a simulation to project this
Live Equipment Visualization
Component-level condition · click a component to inspect
Click a component to inspect its condition, sensor signals and simulate a component-level failure.
Live Sensor Panel
PLC / DCS / SCADA / IoT tags mapped to this asset
| Parameter | Current | Normal Range | Status | Trend |
|---|---|---|---|---|
| Vibration | 5.33 mm/s | 2–5 mm/s | Warning | +0.01/hr |
| Temperature | 63.25 °C | 40–70 °C | Normal | +0.02/hr |
| RPM | 1429.68 rpm | 1400–1500 rpm | Normal | +0.29/hr |
| Motor Load | 77.88 % | 50–80 % | Normal | +0.22/hr |
| Pressure | 4.24 bar | 4–6 bar | Normal | +0.33/hr |
| Flow | 92.27 % of rated | 88–112 % of rated | Normal | +0.11/hr |
| Lubrication Condition | 66.29 % quality | 70–100 % quality | Warning | -0.1/hr |
Vibration · 24h history
Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/sFailure Propagation Preview
Most probable cascade given current condition · full analysis available in What-If Simulation
Tube Leakage cascade
AI Recommendation
Maintenance Recommendation Agent
E-146 shows accelerated degradation. Recommend opening a What-If simulation to quantify the risk of continued operation and identify the optimal intervention window.
Scenario History
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