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Digital TwinHydrogen PlantE-147
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Heat Exchanger E-147 — Digital Twin

Normal

E-147 · Heat Exchanger · Hydrogen Plant / Heat Exchanger Area 1 · Running · Normal Load

Criticality: Low · Degradation: Normal

86%

Healthy

Failure Probability

8%

Remaining Useful Life

300 Days

Predicted Failure Mode

Tube Fouling / Leakage

RUL Confidence

79%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

97%

Trailing sensor-fused health

Live

Current

86%

Failure probability 8%

AI Predicted

Predicted · 300d horizon

81%

Tube Fouling / Leakage trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.68 mm/s2–5 mm/sNormal-0.08/hr
Temperature45.44 °C40–70 °CNormal-0.1/hr
RPM1452.12 rpm1400–1500 rpmNormal-0.06/hr
Motor Load56.54 %50–80 %Normal-0.31/hr
Pressure4.8 bar4–6 barNormal-0.13/hr
Flow95.6 % of rated88–112 % of ratedNormal-0.13/hr
Lubrication Condition85.35 % quality70–100 % qualityNormal+0.03/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Tube Fouling / Leakage cascade

Temperature Rises
Lubrication Film Breakdown Risk
Bearing Wear Accelerates
Friction & Vibration Increase
Motor Insulation Stress Increases
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

E-147 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-E-147
Functional LocationHydrogen Plant / Heat Exchanger Area 1
ManufacturerSulzer
Install Date2018-09-09
Runtime Hours50,470 hrs
Last Maintenance2026-06-07
Open Equipment Health record