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Digital TwinCDUF-104
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Atmospheric Heater — Digital Twin

Normal

F-104 · Furnace · CDU / Heater Section · Running · Normal Load

Criticality: High · Degradation: Normal

88%

Healthy

Failure Probability

15%

Remaining Useful Life

222 Days

Predicted Failure Mode

Tube Coking

RUL Confidence

86%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

96%

Trailing sensor-fused health

Live

Current

88%

Failure probability 15%

AI Predicted

Predicted · 222d horizon

84%

Tube Coking trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.86 mm/s2–5 mm/sNormal-0.14/hr
Temperature47.25 °C40–70 °CNormal-0.13/hr
RPM1445.77 rpm1400–1500 rpmNormal-0.25/hr
Motor Load59.24 %50–80 %Normal-0.12/hr
Pressure4.79 bar4–6 barNormal-0.04/hr
Flow97.23 % of rated88–112 % of ratedNormal-0.07/hr
Lubrication Condition87.82 % quality70–100 % qualityNormal+0.04/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Tube Coking cascade

Temperature Rises
Lubrication Film Breakdown Risk
Bearing Wear Accelerates
Friction & Vibration Increase
Motor Insulation Stress Increases
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

F-104 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-F-104
Functional LocationCDU / Heater Section
ManufacturerSulzer
Install Date2020-11-04
Runtime Hours10,334 hrs
Last Maintenance2026-02-27
Open Equipment Health record