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Digital TwinHydrocrackerF-148
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Furnace F-148 — Digital Twin

Healthy

F-148 · Furnace · Hydrocracker / Furnace Area 4 · Running · Normal Load

Criticality: Low · Degradation: Normal

100%

Excellent

Failure Probability

8%

Remaining Useful Life

357 Days

Predicted Failure Mode

Tube Coking

RUL Confidence

86%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

100%

Trailing sensor-fused health

Live

Current

100%

Failure probability 8%

AI Predicted

Predicted · 357d horizon

100%

Tube Coking trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.05 mm/s2–5 mm/sNormal-0.33/hr
Temperature43.83 °C40–70 °CNormal-0.28/hr
RPM1451.23 rpm1400–1500 rpmNormal-0.25/hr
Motor Load57.01 %50–80 %Normal-0.11/hr
Pressure4.85 bar4–6 barNormal-0.21/hr
Flow100.82 % of rated88–112 % of ratedNormal-0.04/hr
Lubrication Condition92.74 % quality70–100 % qualityNormal+0.09/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Tube Coking cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

F-148 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-F-148
Functional LocationHydrocracker / Furnace Area 4
ManufacturerKSB
Install Date2022-12-07
Runtime Hours50,020 hrs
Last Maintenance2026-05-25
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