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Digital TwinHydrocrackerP-101
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Recycle Oil Pump — Digital Twin

Warning

P-101 · Pump · Hydrocracker / Feed Section · Running · Normal Load

Criticality: High · Degradation: Early Degradation

61%

Attention

Failure Probability

40%

Remaining Useful Life

149 Days

Predicted Failure Mode

Seal Leakage

RUL Confidence

76%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

70%

Trailing sensor-fused health

Live

Current

61%

Failure probability 40%

AI Predicted

Predicted · 149d horizon

47%

Seal Leakage trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration4.28 mm/s2–5 mm/sNormal0/hr
Temperature60.47 °C40–70 °CNormal0/hr
RPM1439.94 rpm1400–1500 rpmNormal0/hr
Motor Load67.72 %50–80 %Normal0/hr
Pressure4.55 bar4–6 barNormal0/hr
Flow90.14 % of rated88–112 % of ratedNormal0/hr
Lubrication Condition80.21 % quality70–100 % qualityNormal0/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Seal Leakage cascade

Pressure Deviates from Setpoint
Seal Stress Increases
Leakage Risk Increases
Flow Instability
Cavitation / Surge Risk Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

P-101 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-P-101
Functional LocationHydrocracker / Feed Section
ManufacturerWeir Group
Install Date2024-05-27
Runtime Hours92,638 hrs
Last Maintenance2026-06-23
Open Equipment Health record