Hydrocracking Reactor R-201 — Digital Twin
NormalR-106 · Reactor · Hydrocracker / Reaction Section · Running · Normal Load
Criticality: High · Degradation: Normal
Healthy
Failure Probability
16%
Remaining Useful Life
224 Days
Predicted Failure Mode
Catalyst Deactivation
RUL Confidence
77%
Digital Twin State Timeline
Historical → Current → AI Predicted → What-If Simulated
30 Days Ago
90%
Trailing sensor-fused health
Current
82%
Failure probability 16%
Predicted · 224d horizon
76%
Catalyst Deactivation trend
What-If
—
Run a simulation to project this
Live Equipment Visualization
Component-level condition · click a component to inspect
Click a component to inspect its condition, sensor signals and simulate a component-level failure.
Live Sensor Panel
PLC / DCS / SCADA / IoT tags mapped to this asset
| Parameter | Current | Normal Range | Status | Trend |
|---|---|---|---|---|
| Vibration | 2.86 mm/s | 2–5 mm/s | Normal | 0/hr |
| Temperature | 46.21 °C | 40–70 °C | Normal | 0/hr |
| RPM | 1445.39 rpm | 1400–1500 rpm | Normal | 0/hr |
| Motor Load | 59.62 % | 50–80 % | Normal | 0/hr |
| Pressure | 4.84 bar | 4–6 bar | Normal | 0/hr |
| Flow | 101.91 % of rated | 88–112 % of rated | Normal | 0/hr |
| Lubrication Condition | 87.19 % quality | 70–100 % quality | Normal | 0/hr |
Vibration · 24h history
Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/sFailure Propagation Preview
Most probable cascade given current condition · full analysis available in What-If Simulation
Catalyst Deactivation cascade
AI Recommendation
Maintenance Recommendation Agent
R-106 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.
Scenario History
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