Reactor R-142 — Digital Twin
Predicted FailureR-142 · Reactor · Hydrocracker / Reactor Area 2 · Running · Degraded · Normal Load
Criticality: Low · Degradation: Critical Degradation
Danger
Failure Probability
61%
Remaining Useful Life
102 Days
Predicted Failure Mode
Thermal Cycling Fatigue
RUL Confidence
61%
Digital Twin State Timeline
Historical → Current → AI Predicted → What-If Simulated
30 Days Ago
49%
Trailing sensor-fused health
Current
39%
Failure probability 61%
Predicted · 102d horizon
18%
Thermal Cycling Fatigue trend
What-If
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Live Equipment Visualization
Component-level condition · click a component to inspect
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Live Sensor Panel
PLC / DCS / SCADA / IoT tags mapped to this asset
| Parameter | Current | Normal Range | Status | Trend |
|---|---|---|---|---|
| Vibration | 5.96 mm/s | 2–5 mm/s | Warning | +0.15/hr |
| Temperature | 66.05 °C | 40–70 °C | Normal | +0.11/hr |
| RPM | 1416.6 rpm | 1400–1500 rpm | Normal | +0.04/hr |
| Motor Load | 77.51 % | 50–80 % | Normal | +0.15/hr |
| Pressure | 4.08 bar | 4–6 bar | Normal | +0.16/hr |
| Flow | 88.12 % of rated | 88–112 % of rated | Normal | +0.34/hr |
| Lubrication Condition | 70.2 % quality | 70–100 % quality | Normal | -0.1/hr |
Vibration · 24h history
Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/sFailure Propagation Preview
Most probable cascade given current condition · full analysis available in What-If Simulation
Thermal Cycling Fatigue cascade
AI Recommendation
Maintenance Recommendation Agent
R-142 shows critical degradation. Recommend opening a What-If simulation to quantify the risk of continued operation and identify the optimal intervention window.
Scenario History
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