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Digital TwinHydrocrackerR-152
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Reactor R-152 — Digital Twin

Warning

R-152 · Reactor · Hydrocracker / Reactor Area 4 · Running · Normal Load

Criticality: High · Degradation: Early Degradation

61%

Attention

Failure Probability

34%

Remaining Useful Life

153 Days

Predicted Failure Mode

Internal Corrosion

RUL Confidence

78%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

68%

Trailing sensor-fused health

Live

Current

61%

Failure probability 34%

AI Predicted

Predicted · 153d horizon

47%

Internal Corrosion trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration4.5 mm/s2–5 mm/sNormal0/hr
Temperature58.08 °C40–70 °CNormal0/hr
RPM1422.18 rpm1400–1500 rpmNormal0/hr
Motor Load70.37 %50–80 %Normal0/hr
Pressure4.46 bar4–6 barNormal0/hr
Flow91.56 % of rated88–112 % of ratedNormal0/hr
Lubrication Condition73.65 % quality70–100 % qualityNormal0/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Internal Corrosion cascade

Vibration Increases
Bearing Load & Wear Accelerate
Shaft Misalignment Risk Rises
Gearbox / Coupling Stress Increases
Motor Load Increases
Temperature Rises
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

R-152 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-R-152
Functional LocationHydrocracker / Reactor Area 4
ManufacturerWeir Group
Install Date2021-06-22
Runtime Hours86,288 hrs
Last Maintenance2026-03-27
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