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Digital TwinSulfur Recovery UnitV-112
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Claus Reaction Furnace Vessel — Digital Twin

Healthy

V-112 · Vessel · Sulfur Recovery Unit / Claus Section · Running · Reduced Load

Criticality: Medium · Degradation: Normal

96%

Excellent

Failure Probability

13%

Remaining Useful Life

341 Days

Predicted Failure Mode

Wall Thinning

RUL Confidence

79%

Ask "what happens if…" — change operating conditions and see the predicted consequences before they occur.

Digital Twin State Timeline

Historical → Current → AI Predicted → What-If Simulated

Historical

30 Days Ago

100%

Trailing sensor-fused health

Live

Current

96%

Failure probability 13%

AI Predicted

Predicted · 341d horizon

95%

Wall Thinning trend

Simulated / Demo

What-If

—

Run a simulation to project this

Live Equipment Visualization

Component-level condition · click a component to inspect

Click a component to inspect its condition, sensor signals and simulate a component-level failure.

Live Sensor Panel

PLC / DCS / SCADA / IoT tags mapped to this asset

LivePLC / DCS / SCADA / IoT tags
ParameterCurrentNormal RangeStatusTrend
Vibration2.3 mm/s2–5 mm/sNormal-0.15/hr
Temperature40.84 °C40–70 °CNormal-0.17/hr
RPM1455.7 rpm1400–1500 rpmNormal-0.31/hr
Motor Load54.88 %50–80 %Normal-0.31/hr
Pressure4.92 bar4–6 barNormal-0.15/hr
Flow101.77 % of rated88–112 % of ratedNormal-0.22/hr
Lubrication Condition97.41 % quality70–100 % qualityNormal+0.13/hr

Vibration · 24h history

Warning ≥ 6 mm/s · Critical ≥ 7.5 mm/s

Failure Propagation Preview

Most probable cascade given current condition · full analysis available in What-If Simulation

Wall Thinning cascade

Temperature Rises
Lubrication Film Breakdown Risk
Bearing Wear Accelerates
Friction & Vibration Increase
Motor Insulation Stress Increases
Machine Failure Risk Increases

AI Recommendation

Maintenance Recommendation Agent

V-112 is tracking within its expected envelope. Use What-If Simulation to stress-test operating changes before they happen.

Scenario History

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No simulations saved yet for this asset.

Asset Details

Equipment IDEQ-V-112
Functional LocationSulfur Recovery Unit / Claus Section
ManufacturerKSB
Install Date2017-10-17
Runtime Hours45,286 hrs
Last Maintenance2026-05-19
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